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Langer Engineering: Your Comprehensive Guide to Additive Manufacturing Training

At Langer Engineering, we are committed to providing you with the most comprehensive and up-to-date additive manufacturing (AM) training available. Our goal is to empower you with the knowledge and skills you need to succeed in this rapidly growing industry.

Safety training is a critical part of any workplace, and additive manufacturing is no exception. The risks associated with additive manufacturing can be significant, and it is important to take steps to mitigate those risks.

Here are some of the specific safety risks associated with additive manufacturing:

• Hazardous materials: Additive manufacturing can involve the use of hazardous materials, such as resins, powders, and gases. These materials can pose a risk of fire, explosion, and exposure to harmful fumes.
• Moving parts: Additive manufacturing machines often have moving parts, such as lasers and extruders. These parts can pose a risk of injury if they come into contact with a person.
• Electrical hazards: Additive manufacturing machines use electrical power, and there is a risk of electric shock if the machines are not properly maintained.
• Ergonomic hazards: Additive manufacturing can involve repetitive tasks, which can lead to musculoskeletal injuries.
• Fire hazards: Additive manufacturing can produce fumes and dust, which can be a fire hazard.

To mitigate these risks, it is important to provide employees with safety training that covers the following topics:

• The hazards associated with additive manufacturing
• The proper use of personal protective equipment (PPE)
• The safe operation of additive manufacturing machines
• The emergency procedures in the event of an accident

Safety training should be conducted regularly and should be tailored to the specific hazards associated with the additive manufacturing process being used.

In addition to safety training, it is also important to implement other safety measures, such as:

• Keeping the work area clean and organized
• Maintaining additive manufacturing machines properly
• Using only approved materials
• Following all safety procedures

By taking these steps, you can help to create a safe and healthy workplace for your employees.

The safety training include:

• Basic safety training: This training should cover general safety topics, such as fire safety, electrical safety, and personal protective equipment.
• Additive manufacturing specific safety training: This training should cover the specific hazards associated with additive manufacturing, such as the use of hazardous materials and the operation of moving parts.
• Emergency response training: This training should cover the procedures to follow in the event of an accident, such as a fire or explosion.

The specific safety training topics can vary depending on technology, material and hazards associated with the additive manufacturing process being used. It is important to consult with Langer Engineering to determine the appropriate training topics for your employees.

Effective operator training is essential for ensuring that the members of your team know how to handle the equipment in a safe and productive manner. This training should cover the following topics:

• The basic principles of AM
• The specific machine that will be used
• The safety procedures that must be followed
• The best practices for operating the machine
• The troubleshooting procedures that can be used if problems occur

In addition to operator training, it is also important to provide engineering training for those who will be designing and developing AM parts and products. This training should cover the following topics:

• The design principles that are specific to AM
• The software tools that are used to design AM parts
• The methods for simulating AM builds
• The post-processing methods that are used to finish AM parts

By providing effective operator and engineering training, you can help to ensure that your AM projects are successful.

What is included:

• Annual certification for up to 3 people: This ensures that your team members are up-to-date on the latest safety and operational procedures.
• One on-site visit: This allows our trainers to work directly with your team members and answer any questions they may have.
• Training time: The training is two business days long and covers the following topics:

• • Safe machine operation
  • Job setup and build processor
  • Basic parameter setup
  • Machine software
  • Preventive maintenance tasks
  • Maximizing production
  • Preventing shutdowns/downtimes
  • Complying with regulations

• Additional 3-hour remote session: This session is held one month after the on-site training to answer any questions that may have arisen since the training.
• Travel expenses: Travel expenses for our trainers are included in the price of the training.
• Travel time: Travel time for our trainers is included in the price of the training.

 

Introduction to Advanced Additive Manufacturing Training

Additive manufacturing (AM), also known as 3D printing, has revolutionized various industries, enabling the fabrication of complex geometries and customized products with unprecedented precision. As AM technologies continue to evolve, so does the demand for advanced training programs that equip professionals with the necessary knowledge and skills to master these sophisticated techniques.

Advanced AM training delves into the intricacies of AM processes, materials, and applications, providing a deeper understanding of the technology’s capabilities and limitations. It encompasses a broad spectrum of topics, from advanced design principles and material science to process optimization and post-processing techniques.

Benefits of Advanced Additive Manufacturing Training

Investing in advanced AM training offers several significant benefits for individuals and organizations:

1. Enhanced Skills and Expertise: Participants gain a comprehensive understanding of advanced AM concepts, methodologies, and applications.
2. Improved Productivity and Efficiency: Advanced training equips professionals with the skills to optimize AM processes, leading to increased productivity and reduced production time.
3. Enhanced Innovation and Problem-Solving: Advanced training fosters creativity and problem-solving skills, enabling professionals to tackle complex AM challenges and develop innovative solutions.
4. Career Advancement and Recognition: Advanced AM training enhances an individual’s professional value and opens up new career opportunities in the rapidly growing AM industry.
5. Competitive Advantage for Organizations: Organizations with well-trained AM personnel can gain a competitive edge by leveraging advanced AM techniques to produce high-quality, innovative products.

Target Audience for Advanced Additive Manufacturing Training

Advanced AM training is designed for professionals who seek to deepen their knowledge and expertise in AM technologies. It is particularly beneficial for:

1. AM Engineers: Engineers involved in AM design, material selection, process optimization, and quality control.
2. AM Researchers: Researchers working on AM technologies, materials, and applications.
3. AM Product Designers: Designers specializing in AM-specific design principles and constraints.
4. AM Production Managers: Managers overseeing AM operations, including workflow optimization, resource allocation, and cost management.
5. AM Educators and Trainers: Individuals involved in teaching and training AM professionals.

Key Components of Advanced Additive Manufacturing Training

Advanced AM training programs typically cover a wide range of topics, including:

1. Advanced Design for Additive Manufacturing (DfAM): Principles and techniques for designing parts specifically for AM, considering material properties, process limitations, and post-processing requirements.
2. Advanced Materials for Additive Manufacturing: In-depth understanding of advanced AM materials, their properties, and their suitability for specific applications.
3. Advanced AM Processes: Detailed exploration of advanced AM processes, including laser sintering (SLS), direct metal laser sintering (DMLS) and selective laser meting (SLM)
4. Process Optimization and Control: Techniques for optimizing AM processes, including parameter optimization, defect identification, and process monitoring.
5. Post-processing Techniques: Advanced post-processing methods for AM parts, such as heat treatment, surface finishing, and quality control.
6. AM Applications in Specialized Fields: Exploration of AM applications in various industries, such as aerospace, automotive, medical, and dental fields.

Delivery Methods for Advanced Additive Manufacturing Training

Advanced AM training programs delivered through various methods, including:

1. Instructor-led Course and On-the-job Training: Traditional classroom-based training with an experienced instructor providing in-depth lectures, mentorship and hands-on experience under the guidance of experienced AM practitioners. (min 1 week onsite)

1. Online Courses: Self-paced online learning modules with interactive content, videos, and simulations. (available soon)
2. Blended Learning: A combination of instructor-led and online learning, offering flexibility and personalized support. (monthly subscription and no contract)
3. Workshops and Seminars: Intensive, focused training sessions on specific AM topics or processes.

Conclusion

Advanced additive manufacturing training provides a valuable pathway for professionals to enhance their expertise and stay at the forefront of this transformative technology. By investing in comprehensive training programs, individuals and organizations can reap the benefits of AM innovation, improved productivity, and competitive advantage.

Soon, the training will be offered through an online portal that is accessible 24/7. This allows learners to access the training at their own pace and from anywhere. After purchasing on langerengineering.com, a code will be provided to access the specific training.

• Class or video training: The training can be delivered as either a live class or as a video. Live classes allow learners to interact with the instructor and other learners, while video training allows learners to learn at their own pace.
• Safety training: The training will cover the specific safety hazards associated with additive manufacturing, such as the use of hazardous materials and the operation of moving parts.
• Machine operator classes: The training will be specifically designed for machine operators and will cover the safe operation of additive manufacturing machines.
• Simple user interface: The online portal is designed to be simple and easy to use. This makes it easy for learners to get started and to complete the training.
• Engaging content: The training content is designed to be engaging and interactive. This helps learners to stay focused and to learn more effectively.

Benefits

• Available 24/7: The training is available 24/7, so learners can access it at their own convenience.
• Continuous learning: The training can be accessed at any time, so learners can continue learning even after the initial training is complete.
• Guided learning: The training is designed to guide learners through the material and to help them to understand the concepts.
• Speed-to-competency: The training can help learners to achieve speed-to-competency by providing them with the knowledge and skills they need to operate additive manufacturing machines safely and effectively.
• Onboarding: The training can be used to onboard new employees by providing them with the knowledge and skills they need to safely operate additive manufacturing machines.
• Increased productivity: The training can help to increase productivity by reducing the number of accidents and by improving the efficiency of additive manufacturing operations.
• Confident teams: The training can help to build confident teams by providing them with the knowledge and skills they need to safely operate additive manufacturing machines.
• Budget-friendly: The training is budget-friendly, making it a cost-effective way to improve the safety and productivity of additive manufacturing operations.