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Langer Engineering: Your Comprehensive Guide to Additive Manufacturing Training

At Langer Engineering, we are committed to offering comprehensive, industry-leading training programs in additive manufacturing (AM), tailored to the needs of professionals seeking to excel in this transformative field. Our 3D printing training, 3D printing classes, and specialized metal 3D printing training are designed to equip you with the skills needed for efficient application and process optimization in AM technologies. Whether you’re just starting out or looking to expand your expertise, our training ensures you stay ahead in this fast-evolving industry.

Comprehensive Metal 3D Printing Training

Additive manufacturing is reshaping industries, but with this growth comes challenges that must be addressed through proper training. Our metal 3D printing training covers all aspects of AM, focusing on material selection, system operation, and post-processing. In particular, metal 3D printing requires specific expertise due to the complexities involved, such as handling high-strength materials and ensuring quality in production. Our training provides participants with the knowledge needed to produce high-quality parts, optimize processes, and minimize downtime.

Process Optimization and Application Training

Optimizing processes in additive manufacturing is essential to maximizing efficiency, reducing production costs, and achieving consistent, high-quality results. Our training focuses heavily on process optimization to help professionals streamline their workflows, from initial design to post-processing. Participants will learn to:

1. Optimize printing parameters such as speed, layer thickness, and support structures to improve quality and reduce printing times. A deep understanding of how to adjust layer height enables participants to balance detail and speed, impacting the surface quality of the final product.
2. Fine-tune material usage to minimize waste and enhance part performance. This includes analyzing infill density and patterns to optimize the strength-to-weight ratio for various applications.
3. Use real-time data and feedback to make informed decisions that enhance productivity while maintaining high-quality standards. This is particularly important in metal 3D printing, where process stability is critical for ensuring the mechanical properties of the printed parts.
4. Understand and implement cooling settings and retraction parameters, ensuring optimal adhesion and preventing defects like warping or stringing, which can compromise part integrity.

Additionally, our application training provides in-depth insights into how additive manufacturing can be applied across various industries. From automotive and aerospace to healthcare and consumer goods, understanding the full potential of AM in different sectors helps participants develop tailored solutions that meet the unique demands of each application.

Key Benefits of Our 3D Printing Training Packages:

• Comprehensive Coverage: Our 3D printing classes provide detailed instruction on AM processes, technologies, applications, and emerging trends. We cover everything from material science to production techniques, ensuring participants gain a holistic understanding of additive manufacturing.
• Hands-on Experience: Participants engage in real-world case studies, simulations, and practical exercises using state-of-the-art 3D printing equipment. This hands-on approach ensures that participants not only understand the theory but also gain practical experience in process optimization and equipment operation.
• Industry-recognized Certification: Upon completion, participants receive certifications aligned with industry standards, which demonstrate their proficiency in AM technologies and process optimization.
• Customized Training Options: We offer customized training packages to address the unique challenges of your business, ensuring that our programs provide relevant and actionable insights for your specific needs.

Who Should Attend Our Training:

• AM Operators: Individuals responsible for operating 3D printing systems, ensuring that processes run efficiently, and addressing operational challenges.
• AM Engineers: Engineers involved in optimizing AM workflows, material selection, quality control, and system troubleshooting.
• AM Managers: Managers overseeing AM operations, focusing on workflow management, resource allocation, and cost optimization.

Our Commitment to Quality Training

At Langer Engineering, we pride ourselves on delivering top-tier training programs that reflect the latest advancements in the industry. Our instructors are experts in additive manufacturing and have years of experience working with cutting-edge technologies. By regularly updating our programs, we ensure that participants stay current with new innovations in metal 3D printing training, process optimization, and application techniques.

Invest in Your AM Workforce

By investing in our comprehensive AM training programs, including our 3D printing training and 3D printing classes, you empower your workforce to fully harness the potential of additive manufacturing. This investment not only builds individual expertise but also contributes to your company’s overall productivity and competitiveness.

Customizable Training Solutions

Every organization has unique needs, and our customizable training solutions ensure that your team receives training tailored to your specific goals. Whether your focus is on process optimization, material development, or new application training, we collaborate with you to create a customized program that provides the most value for your team and your organization.

Safety Training in Additive Manufacturing

Safety training is a critical part of any workplace, and additive manufacturing is no exception. The risks associated with additive manufacturing can be significant, and it is important to take steps to mitigate those risks.

Specific Safety Risks Associated with Additive Manufacturing

Hazardous Materials

Additive manufacturing can involve the use of hazardous materials, such as resins, powders, and gases. These materials can pose a risk of fire, explosion, and exposure to harmful fumes. Workers should be trained to identify these materials and understand their properties, proper storage requirements, and safe handling procedures.

Moving Parts

Additive manufacturing machines often have moving parts, such as lasers and extruders. These parts can pose a risk of injury if they come into contact with a person. Safety training should include clear guidelines on safe distances, the use of protective barriers, and the importance of keeping hands and clothing away from moving components.

Electrical Hazards

Additive manufacturing machines use electrical power, and there is a risk of electric shock if the machines are not properly maintained. Employees should receive training on recognizing electrical hazards, proper machine shutdown procedures, and the importance of using grounded outlets and surge protectors.

Ergonomic Hazards

Additive manufacturing can involve repetitive tasks, which can lead to musculoskeletal injuries. Safety training should cover ergonomic best practices, such as proper lifting techniques, workstation setup, and the importance of taking breaks to reduce fatigue.

Fire Hazards

Additive manufacturing can produce fumes and dust, which can be a fire hazard. Training should include fire prevention techniques, proper use of fire extinguishers, and procedures for evacuating the area in the event of a fire.

Mitigating Risks Through Safety Training

To mitigate these risks, it is important to provide employees with safety training that covers the following topics:

• The hazards associated with additive manufacturing: This includes an overview of all potential hazards, emphasizing the importance of hazard awareness and reporting unsafe conditions.

• The proper use of personal protective equipment (PPE): Employees should be educated on the different types of PPE required for various tasks, including gloves, goggles, masks, and protective clothing, as well as how to properly wear and maintain them.

• The safe operation of additive manufacturing machines: Training should encompass operational procedures, pre-use inspections, and the importance of following manufacturer guidelines to ensure safe machine operation.

• The emergency procedures in the event of an accident: This includes understanding how to respond to spills, fires, or equipment malfunctions, as well as how to administer first aid and when to seek medical assistance.

Safety training should be conducted regularly and should be tailored to the specific hazards associated with the additive manufacturing process being used.

Implementing Other Safety Measures

In addition to safety training, it is also important to implement other safety measures, such as:

• Keeping the work area clean and organized: A tidy workspace minimizes the risk of accidents and allows for easier identification of hazards. Regular cleaning schedules and organizational systems should be established.

• Maintaining additive manufacturing machines properly: Regular maintenance checks can prevent equipment failures and hazards. Training should cover the importance of following maintenance schedules and documenting any issues.

• Using only approved materials: Employees should be trained to recognize approved materials and understand the implications of using non-compliant substances, including potential health and safety risks.

• Following all safety procedures: A culture of safety must be established where employees are encouraged to adhere to safety protocols and feel comfortable reporting violations without fear of repercussions.

By taking these steps, you can help to create a safe and healthy workplace for your employees.

Components of Safety Training

The safety training includes:

Basic Safety Training

This training should cover general safety topics, such as fire safety, electrical safety, and personal protective equipment. It should also include situational awareness and how to identify potential hazards in the work environment.

Additive Manufacturing-Specific Safety Training

This training should cover the specific hazards associated with additive manufacturing, such as the use of hazardous materials and the operation of moving parts. This includes practical demonstrations of safe material handling and operation procedures.

Emergency Response Training

This training should cover the procedures to follow in the event of an accident, such as a fire or explosion. Employees should be familiar with the layout of emergency exits, fire alarms, and how to conduct emergency drills effectively.

The specific safety training topics can vary depending on the technology, material, and hazards associated with the additive manufacturing process being used. It is important to consult with Langer Engineering to determine the appropriate training topics for your employees.

Effective Operator and Engineering Training for Additive Manufacturing

Importance of Effective Operator Training

Effective operator training is essential for ensuring that your team members know how to handle the equipment safely and productively. This training should cover the following topics:

Key Training Topics for Operators

• Basic Principles of Additive Manufacturing (AM): Understanding the foundational concepts of AM, including the different types of processes, materials, and the technology’s evolution over time. This knowledge provides operators with context for their work and how it fits into the broader manufacturing landscape.

• Specific Machine Operation: Detailed instruction on the specific machine being used, covering its components, functions, and features. Operators will learn how to navigate the machine interface, set parameters accurately, and understand the machine’s capabilities and limitations.

• Safety Procedures: Comprehensive guidelines on the safety protocols that must be followed, including proper handling of materials, emergency shutdown procedures, and awareness of potential hazards. This training aims to instill a safety-first mindset to prevent accidents and ensure a secure working environment.

• Best Practices: Techniques for optimal operation of the machine to enhance productivity, such as efficient setup routines, material loading procedures, and routine checks. Emphasis will be placed on minimizing waste and maximizing output quality to achieve better production metrics.

• Troubleshooting Procedures: Steps to diagnose and resolve potential issues that may arise during operation, including common error messages, mechanical malfunctions, and software glitches. This training equips operators with the skills to quickly identify problems and implement solutions, reducing downtime.

Engineering Training for AM Design

In addition to operator training, it is crucial to provide engineering training for those involved in designing and developing AM parts and products. This training should cover the following topics:

Key Training Topics for Engineers

• Design Principles Specific to AM: Insights into how AM impacts design strategies, including considerations for geometrical complexity, weight reduction, and material properties. Engineers will learn how to create designs that leverage AM’s unique capabilities while ensuring manufacturability.

• Software Tools for Design: Familiarization with the software utilized for designing AM parts, such as CAD programs and simulation tools. Training will cover workflows, file formats, and best practices for preparing designs for successful additive manufacturing.

• Simulation Methods: Techniques for simulating AM builds to anticipate challenges, such as thermal effects, material flow, and layer adhesion. Engineers will learn how to use simulation software to predict performance and make necessary adjustments before physical production.

• Post-Processing Methods: Understanding the finishing techniques used to enhance AM parts, including sanding, painting, and heat treatment. This training emphasizes the importance of post-processing for achieving desired mechanical properties and surface finishes, which can significantly impact the final product’s quality.

Ensuring Project Success

By providing effective operator and engineering training, you can help ensure the success of your AM projects.

Training Package Includes

• Annual Certification for Up to 3 People: Ensures your team members are up-to-date on the latest safety and operational procedures, reinforcing their competence and confidence in using AM technologies effectively.

• One On-Site Visit: Allows trainers to work directly with your team and answer any questions they may have. This personalized attention facilitates hands-on learning and addresses specific challenges faced by your operators.

• Training Duration: The training lasts two business days and covers topics such as:

  • Safe Machine Operation: Training on how to safely operate the machine, focusing on key safety protocols and risk assessment strategies that prevent workplace injuries.
  • Job Setup and Build Processor: Instruction on configuring the build processor, including file preparation, slicing software, and optimizing print settings for different materials.
  • Basic Parameter Setup: Guidance on setting critical parameters, such as layer height and speed, to achieve optimal print quality while balancing production efficiency.
  • Machine Software: Comprehensive training on the machine’s software, covering user interface navigation, settings adjustments, and data management for efficient operation.
  • Preventive Maintenance Tasks: Best practices for regular machine upkeep to prevent breakdowns, including cleaning, lubrication, and inspection of components.
  • Maximizing Production: Techniques to enhance throughput, including workflow optimization, material usage reduction, and understanding machine capabilities.
  • Preventing Shutdowns/Downtimes: Strategies for identifying early warning signs of potential issues and implementing proactive measures to minimize operational interruptions.
  • Complying with Regulations: Ensuring awareness of industry regulations and standards relevant to additive manufacturing, including safety, quality control, and environmental considerations.

• Additional 3-Hour Remote Session: Conducted one month after on-site training to address any emerging questions and reinforce learning with practical examples and case studies.

• Travel Expenses: All travel expenses for trainers are included in the training cost, ensuring no hidden fees for your organization.

• Travel Time: Travel time for trainers is also covered in the training fee, allowing for seamless scheduling and convenience for your team.

Introduction to Advanced Additive Manufacturing Training

Additive manufacturing (AM), also known as 3D printing, has revolutionized various industries, enabling the fabrication of complex geometries and customized products with unprecedented precision. As AM technologies continue to evolve, so does the demand for advanced training programs that equip professionals with the necessary knowledge and skills to master these sophisticated techniques.

Advanced AM Training Overview

Advanced AM training delves into the intricacies of AM processes, materials, and applications, providing a deeper understanding of the technology’s capabilities and limitations. It encompasses a broad spectrum of topics, from advanced design principles and material science to process optimization and post-processing techniques.

Benefits of Advanced Additive Manufacturing Training

Investing in advanced AM training offers several significant benefits for individuals and organizations:

Enhanced Skills and Expertise

Participants gain a comprehensive understanding of advanced AM concepts, methodologies, and applications. This depth of knowledge empowers them to tackle complex projects and make informed decisions that positively impact production outcomes and innovation.

Improved Productivity and Efficiency

Advanced training equips professionals with the skills to optimize AM processes, leading to increased productivity and reduced production time. By learning to streamline workflows and eliminate inefficiencies, employees can contribute to a more effective production environment that enhances overall operational success.

Enhanced Innovation and Problem-Solving

Advanced training fosters creativity and problem-solving skills, enabling professionals to tackle complex AM challenges and develop innovative solutions. With the ability to think critically about designs and processes, teams can implement unique approaches that differentiate their products in competitive markets.

Career Advancement and Recognition

Advanced AM training enhances an individual’s professional value and opens up new career opportunities in the rapidly growing AM industry. Professionals who invest in their education are more likely to be recognized as industry leaders and can pursue higher-level positions that offer greater responsibilities and rewards.

Competitive Advantage for Organizations

Organizations with well-trained AM personnel can gain a competitive edge by leveraging advanced AM techniques to produce high-quality, innovative products. By cultivating a knowledgeable workforce, companies can respond more effectively to market demands and maintain leadership within their respective industries.

Target Audience for Advanced Additive Manufacturing Training

Advanced AM training is designed for professionals who seek to deepen their knowledge and expertise in AM technologies. It is particularly beneficial for:

AM Engineers

Engineers involved in AM design, material selection, process optimization, and quality control. Their expertise is crucial for implementing best practices that enhance product reliability and performance while reducing waste and costs.

AM Researchers

Researchers working on AM technologies, materials, and applications. They drive innovation by exploring new materials, refining processes, and developing novel applications that advance the field of additive manufacturing and its capabilities.

AM Product Designers

Designers specializing in AM-specific design principles and constraints. Their understanding of AM technologies allows them to create highly efficient designs that maximize performance while minimizing material usage and production time.

AM Production Managers

Managers overseeing AM operations, including workflow optimization, resource allocation, and cost management. Their leadership ensures that production goals are met while maintaining high standards for quality and efficiency.

AM Educators and Trainers

Individuals involved in teaching and training AM professionals. Their role is vital in disseminating knowledge, ensuring that the next generation of AM experts is well-equipped to advance the industry further.

Key Components of Advanced Additive Manufacturing Training

Advanced AM training programs typically cover a wide range of topics, including:

Advanced Design for Additive Manufacturing (DfAM)

Principles and techniques for designing parts specifically for AM, considering material properties, process limitations, and post-processing requirements. This knowledge is essential for optimizing designs to reduce production costs while enhancing performance and manufacturability.

Advanced Materials for Additive Manufacturing

In-depth understanding of advanced AM materials, their properties, and their suitability for specific applications. Knowledge of material behavior under different conditions helps professionals make informed decisions that lead to more durable and efficient products.

Advanced AM Processes

Detailed exploration of advanced AM processes, including laser sintering (SLS), direct metal laser sintering (DMLS), and selective laser melting (SLM). Understanding these processes enables professionals to choose the right technology for their specific applications, optimizing performance and cost-effectiveness.

Process Optimization and Control

Techniques for optimizing AM processes, including parameter optimization, defect identification, and process monitoring. Mastery of these techniques ensures consistent production quality and reliability, helping to minimize waste and maximize resource utilization.

Post-processing Techniques

Advanced post-processing methods for AM parts, such as heat treatment, surface finishing, and quality control. Knowledge of these techniques enables professionals to enhance the final product’s performance, aesthetics, and durability while ensuring compliance with industry standards.

AM Applications in Specialized Fields

Exploration of AM applications in various industries, such as aerospace, automotive, medical, and dental fields. Understanding these applications equips professionals to develop targeted solutions that meet the unique needs and challenges of specific markets.

Delivery Methods for Advanced Additive Manufacturing Training

Advanced AM training programs can be delivered through various methods, including:

Instructor-led Course and On-the-job Training

Traditional classroom-based training with an experienced instructor providing in-depth lectures, mentorship, and hands-on experience under the guidance of experienced AM practitioners (minimum one week onsite). This immersive approach fosters a deep understanding of concepts and real-world applications.

Online Courses

Self-paced online learning modules with interactive content, videos, and simulations (available soon). This flexible format allows participants to learn at their own pace while still engaging with the material in a meaningful way.

Blended Learning

A combination of instructor-led and online learning, offering flexibility and personalized support (monthly subscription and no contract). This method provides the best of both worlds, allowing for in-depth learning alongside the convenience of online resources.

Workshops and Seminars

Intensive, focused training sessions on specific AM topics or processes. These events offer opportunities for hands-on practice, networking with industry experts, and exploring the latest advancements in additive manufacturing.

Conclusion

Advanced additive manufacturing training provides a valuable pathway for professionals to enhance their expertise and stay at the forefront of this transformative technology. By investing in comprehensive training programs, individuals and organizations can reap the benefits of AM innovation, improved productivity, and competitive advantage.

Online Training for Additive Manufacturing

Flexible Learning Options

Soon, the training will be offered through an online portal that is accessible 24/7. This allows learners to access the training at their own pace and from anywhere. After purchasing on langerengineering.com, a code will be provided to access the specific training.

Class or Video Training

The training can be delivered as either a live class or as a video. Live classes allow learners to interact with the instructor and other learners, fostering a collaborative learning environment, while video training offers the flexibility to learn at one’s own pace.

Safety Training

The training will cover the specific safety hazards associated with additive manufacturing, such as the use of hazardous materials and the operation of moving parts. This ensures that learners are well-informed about potential risks and best practices for safety in the workplace.

Machine Operator Classes

The training will be specifically designed for machine operators and will cover the safe operation of additive manufacturing machines. This focused training helps ensure that operators are proficient and confident in their roles.

Simple User Interface

The online portal is designed to be simple and easy to use. This intuitive interface makes it easy for learners to get started and complete the training without unnecessary complications.

Engaging Content

The training content is designed to be engaging and interactive, incorporating quizzes and simulations. This helps learners to stay focused and absorb information more effectively.

Benefits of Online Training

Available 24/7

The training is available 24/7, so learners can access it at their own convenience, accommodating various schedules and commitments.

Continuous Learning

The training can be accessed at any time, allowing learners to continue expanding their knowledge even after the initial training is complete.

Guided Learning

The training is designed to guide learners through the material, helping them to understand complex concepts and apply them effectively.

Speed-to-Competency

The training can help learners achieve speed-to-competency by equipping them with the essential knowledge and skills to operate additive manufacturing machines safely and effectively.

Onboarding

The training can be used to onboard new employees, providing them with the foundational knowledge needed to safely operate additive manufacturing machines from day one.

Increased Productivity

The training can lead to increased productivity by reducing the number of accidents and enhancing the efficiency of additive manufacturing operations.

Confident Teams

The training helps build confident teams by providing them with the knowledge and skills necessary for the safe operation of additive manufacturing machines, fostering a culture of safety.

Budget-Friendly

The training is budget-friendly, making it a cost-effective solution for organizations looking to improve the safety and productivity of their additive manufacturing operations.